Fiberglass sleeve GVS-SIL EN45545

Sheath for the Railway Sector with EN45545 Compliance

The GVS-SIL fibreglass sheath with extruded silicone is made for railway applications that require high mechanical strength, flexibility and resistance to high temperatures. This sheath complies with thermal class C (250°C), but is capable of withstanding temperature peaks of up to 290°C, making it suitable for extreme conditions.

Available in 5 standard voltage values: 1,500 V, 3,000 V, 4,000 V, 7,000 V, 10,000 V, to meet various technical needs in the railway sector.

  • Series: Fibreglass with Extruded Silicone
  • Dielectric Rigidity in Kv: 5 – 3.0 – 4.0 – 7.0 -10.0
  • Thermal Class: C-250°C
  • Available diameters: from 5.0mm to 45.0mm
  • Operating temperature: from -60°C to +250°C, with peaks of +290°C
  • Compliant with standards: UL 1441, NF EN 60695-2-10 (05-2001), NF EN 60695-2-11 (07-2001), NF EN 60684-1 (10-2003), NF EN 60684-2 (07-2012), NF EN (CEI) 60684-3 sheets 400 ÷ 402 (02-2003), EN 45545-2 + A1:2016

Approval: According to EN 45545

download the technical data sheet

Thermal and Mechanical Performance

  • Operating temperature: from -60 °C to +250 °C with peaks of +290 °C, ideal for applications in railway and industrial environments with exposure to intense heat.
  • Thermal class: C-250°C, compliant with high temperature standards.
  • Flexibility: Excellent, allowing easy installation even in confined spaces.
  • Resistance to bending and vibrations: excellent, guaranteeing durability even in conditions of stress and frequent movements.
  • Dielectric strength: Available in variable isolation voltage values (1.5, 2.5, 4.0, 7.0, 10.0 kV) according to UL 1441.
  • Safety and Regulatory Compliance:
    • Self-extinguishing: The sheath is self-extinguishing, contributing to safety in the event of a fire.
    • Fire behaviour: Conforms to HL3 requirements according to railway standard EN 45545-2 + A1:2016, with excellent fire resistance performance and limited smoke emission.
    • Seal: Resistant to water, water vapours, saline solutions, UV radiation, alcohol, ether and grease, with excellent resistance to moulds and fungi.

Applications

The GVS-SIL heat shrink sheath is ideal for:

  • Protection of electrical wiring in railway systems and critical infrastructures.
  • Cabling systems in high-temperature industrial environments.
  • Applications where cables are exposed to extreme conditions, such as the aerospace and manufacturing sectors.
  • Use in environments with exposure to vibration, frequent bending and mechanical stress.

Delivery Terms

The expected times for order fulfillment are indicated in our Order Confirmation. In urgent cases, by contacting our sales office at the phone number 0373/920659, the shipment of goods can be managed within 24 hours from the date of our order confirmation. For all products not managed in stock, the shipment of goods will be carried out according to the agreements with our sales office.

Delivery

The delivery of goods is ex our warehouse. At the customer's request, our company offers a "Free Domicile with Invoice Charge" service using a shipper contracted with us. For more information regarding delivery, please consult our General Supply Conditions.

Warranty

RTE warrants, during the warranty period, to repair or replace free of charge those parts that, due to poor material quality or workmanship defects, prove to be defective, but only if they have been used in accordance with the provisions in the "Instruction, Use, and Maintenance Manuals", excluding any other damage and liability for direct or indirect damages resulting from improper use.

For more information regarding delivery terms, delivery, and warranty, please consult our General Supply Conditions.

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Frequently Asked Questions

What are the regulations and certifications that an insulating sheath must comply with in order to be used in the railway and/or rail transport sector?
Insulating sheaths, whether they be heat-shrinkable, silicone, braided in polyamide, Wrap Around or fibreglass coated with silicone must comply with EN45545 in order to be used in the railway sector. It is necessary to define the classification level HL1 – HL2 – HL3, together with the risk level, R22 – R23 in order to identify the suitable sheath for each type of use.
What are the differences between the various classification levels, HL1-HL2-HL3 and between the risk levels R22 – R23?
The classification level HL1-HL2-HL3, together with the risk level R22 – R23 define in which area the chosen sheath can be used. Needless to say, a sheath with a maximum classification level, HL3, can be used for all uses where lower classifications such as HL1 – HL2 are required.
CLASSIFICATION LEVEL HL1 – HL2 – HL3
HL1 à A sheath that can be used for surface trains that do not go through tunnels, for example a city tram;

HL2 à A sheath that can be used for surface trains that go through tunnels, for example a normal freight/passenger train and all high-speed trains;


HL3 à A sheath that can be used for trains that run mainly on underground railways, i.e. Subway/Metro;
RISK CLASS R22 – R23
All items that are not found within other lists, (such as, for example, doors, seats, cables, brakes, mattresses etc.) and that have an exposed surface less than or equal to 0.20 m2 belong to the 2 R22 – R23 risk classes. For the sake of convention, heat shrink sheaths are considered to be within these 2 groups.

R23 à The sheath can be used outside the wagon

R22 à The sheath can be used inside the wagon

A sheath with a maximum risk class, R22, can be used for all uses where lower risk classes such as R23 are required.

As a result, since the specifications requiring an R22 risk class are stricter than those requiring an R23 risk class, it follows that if the sheath has an HL3 classification level and an R22 risk class, the sheath in question can be used both outside and inside the wagon.
What are the applications for which sheaths are used that comply with the EN45545 railway sector standard?
Insulating sheaths, compliant with the EN45545 standard for the railway sector, are usually used inside:
Ø WCML + SBB electrical panels
Ø RAILWAY CARRIAGES body interior
What are the main features of sheaths that comply with EN45545?
Ø Operating temperature: -60°C ÷ +250°C
Ø Thermal class: C 250°C
Ø Self-extinguishing
Ø Fire behaviour and determination of fumes and gases; HL3 according to requirement R22-R23 of railway standard EN45545
What are the delivery times for sheaths that comply with the EN45545 standard for the railway sector?
Sheaths compliant with EN45545 are available for immediate delivery
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